Cage welding machines for manhole and concrete pipe reinforcements

Cage welding machines

for manhole and concrete pipe reinforcements

for the production of reinforcement cages for the manhole and concrete pipe industry
(low-budget production of reinforcement cages)

for the production of reinforcement cages for the manhole and concrete pipe industry
(economical production of reinforcement cages)

for the production of reinforcement cages for the manhole and concrete pipe industry
(high-performance production of reinforcement cages)

Production of round-oval-round cages

Automation solutions for BSM and BSM-ROR

ISM

for the production of reinforcement cages for the manhole and concrete pipe industry (low budget production)

Akkordeon Titel

Akkordeon Inhalt

Technical data

Size	140	190	250	450
Cage diameter	220 – 1,400 mm	220 – 1,900 mm	330 – 2,500 mm	660 – 4,500 mm
Number of longitudinals	12	12/18/24	12/18/24	36/48
Version	Round (with bell socket)
Cage length	2,000 – 3,000 mm (other lengths on request)
Longitudinal Ø	5 – 10 mm
Wrap wire Ø	5 – 12 mm
Spacing of wrap wire	20 – 200 mm
Welding capacity	depending on the version up to 125 kVA

– further diameters on request
Bold Standard

Characteristics and Accessories

Extreme reliability and long life span due to stable construction
High flexibility
Dimension change by manual adjustment
Strictest production tolerances for exact and straight cages; compatible with any standards
Very low maintenance and energy costs
Easy to use (no PC knowledge necessary)
Wrap wire decoilers up to 3 tonnes with optional switch-off function
Wire deflector and wire guiding stands
Manual / electro-hydraulic cage removal carriage
Machine tools

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ESM

for the production of reinforcement cages for the manhole and concrete pipe industry (economy production)

Akkordeon Titel

Akkordeon Inhalt

Technical data

Size	190	250	300	360
Cage diameter	220 – 1,900 mm	330 – 2,500 mm	330 – 3,000 mm	330 – 3,600 mm
Number of longitudinals	12/18/24	18/24	24/36	24/36/48
Version	Round (with bell socket), double cages one behind the other
Cage length	2,000 – 5,000 mm (other lengths on request)
Longitudinal Ø	4 – 10 mm (optional 4 – 12 mm)
Wrap wire Ø	4 – 12 mm
Spacing of wrap wire	20 – 200 mm
Welding capacity*	depending on the version up to 125 kVA

– further diameters on request
* Standard with 2 Phase thyristor control
Bold Standard

Characteristics and Accessories

Extreme reliability and long life span due to stable construction
High flexibility
Cage diameter change over by the push of a button and link programs for inner and outer cages
Strictest production tolerances for exact and straight cages; compatible with any standards
Very low maintenance and energy costs
Very user friendly by the use of Touch Panel and IPC/PLC-control
Wrap wire decoilers with switch-off function, with and without drive
Medium frequency welding (3-phase inverter technology)
Wire deflector and wire guiding stands
Manual / electro-hydraulic cage removal carriage
Machine tools
LAN/WLAN connection

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BSM

for the production of reinforcement cages for the manhole and concrete pipe industry (high performance production)

Akkordeon Titel

Akkordeon Inhalt

Technical data

Size	140	190	250	300	360	400	450	520
Cage diameter (mm)	220 – 1,400	220 – 1,900	330 – 2,500	330 – 3,000	330 – 3,600	660 – 4,000	660 – 4,500	900 – 5,200
Number of longitudinals	12	12/18/24	18/24	24/36	24/36/48	36/48	36/48	36/48/60
Version	Round (with bell socket), double cages one behind the other Oval (round (with bell socket), oval, egg shape, open shape, special shapes)
Cage length	2,000 – 7,000 mm (other lengths on request)
Longitudinal Ø	4 – 10 mm (optional 4 – 14 mm)
Wrap wire Ø	4 – 12 mm (optional 4 – 16 mm)
Spacing of wrap wire	20 – 200 mm
Welding capacity*	depending on the version up to 125 kVA

– further diameters on request
* Standard with 2 Phase thyristor control
Bold Standard

Characteristics and Accessories

Extreme reliability and long life span due to stable construction
High productivity and flexibility, very low maintenance and energy costs
Cage diameter change over by the push of a button and link programs for inner and outer cages
Strictest production tolerances for exact and straight cages; compatible with any standards
Very user friendly by the use of Touch Panel and IPC/PLC-control
Wrap wire decoilers with and without drive, double winding wire feed, production of conical cages
Medium frequency welding (3-phase inverter technology)
Upgrade packages for high welding and high speed capacity
Wrap wire cutters in different styles (electrical, hydraulically and automated)
Manual / electro-hydraulic cage removal carriage
Versatile automation solutions
LAN/WLAN connection

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BSM-ROR

for the production of reinforcement cages for the manhole and concrete pipe industry in round-oval-round (patented) whereby the optimization of the reinforcement cage can mean a savings potential of up to 50% for reinforcement and operation

Akkordeon Titel

Akkordeon Inhalt

Technical data

Size	190	250	300
Cage diameter	220 – 1,900 mm	330 – 2,500 mm	330 – 3,000 mm
Number of longitudinals	12/18/24	12/18/24	24/36
Version	Round (with bell socket) Oval (round (with bell socket), oval, egg shape, open shape, special shapes)
Cage length	2,000 – 3,000 mm (other lengths on request)
Longitudinal Ø	4 – 10 mm
Wrap wire Ø	4 – 12 mm
Spacing of wrap wire	20 – 200 mm
Welding capacity*	depending on the version up to 125 kVA

– further diameters on request
* Standard with 2 Phase thyristor control
Bold Standard

Characteristics and Accessories

The round-oval-round reinforcement can replace a double reinforcement in the concrete pipe
Extreme reliability and long life span due to stable construction
High productivity and flexibility, very low maintenance and energy costs
Cage diameter change over by the push of a button and link programs for inner and outer cages
Strictest production tolerances for exact and straight cages; compatible with any standards
Very user friendly by the use of Touch Panel and IPC/PLC-control
Wrap wire decoilers with and without drive, double winding wire feed, production of conical cages
Medium frequency welding (3-phase inverter technology)
Upgrade packages for high welding and high speed capacity
Wrap wire cutters in different styles (electrical, hydraulically and automated)
Manual / electro-hydraulic cage removal carriage
Versatile automation solutions
LAN/WLAN connection

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BSM-Automation

Automation solutions for cage welding machine type BSM and BSM-ROR from simple automation accessories to fully automatic production lines with buffer solutions and transfer of the reinforcement to the pipe machine

Akkordeon Titel

Akkordeon Inhalt

Technical data

Characteristics and Accessories

Motorized wrap wire decoilers
Automated longitudinal wire feeding for pre-cut wires from bundle
Wire straightening and cutting units for the production and automated longitudinal wire feeding from coil
Automated wrap wire changeover
Automated wrap wire cutter
Cage removal robots for the automated removal and handling of the cages
Cage removal and joining robot for the automatic removal, handling and joining of double cages
Buffer solutions for the storage of reinforcements
Transport solutions for transferring the reinforcement cages to the pipe machine
Various software solutions such as:

– Connection of the machine software to the office workstation
– Production list creation
– Logging of all machine parameters and settings
– Logging and saving of production data
– Customer requirements

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