Cage welding machines

for manhole and concrete pipe reinforcements

for the production of reinforcement cages for the manhole and concrete pipe industry
(low-budget production of reinforcement cages)

for the production of reinforcement cages for the manhole and concrete pipe industry
(economical production of reinforcement cages)

for the production of reinforcement cages for the manhole and concrete pipe industry
(high-performance production of reinforcement cages)

Production of round-oval-round cages

Automation solutions for BSM and BSM-ROR

ISM

for the production of reinforcement cages for the manhole and concrete pipe industry (low budget production)

Akkordeon Inhalt

Size 140 190 250 450

Cage diameter

220 – 1,400 mm

220 – 1,900 mm

330 – 2,500 mm

660 – 4,500 mm

Number of longitudinals

12

12/18/24

12/18/24

36/48

Version

Round (with bell socket)

Cage length

2,000 – 3,000 mm (other lengths on request)

Longitudinal Ø

5 – 10 mm

Wrap wire Ø

5 – 12 mm

Spacing of wrap wire

20 – 200 mm

Welding capacity

depending on the version up to 125 kVA

– further diameters on request
Bold Standard

Characteristics and Accessories

  • Extreme reliability and long life span due to stable construction
  • High flexibility
  • Dimension change by manual adjustment
  • Strictest production tolerances for exact and straight cages; compatible with any standards
  • Very low maintenance and energy costs
  • Easy to use (no PC knowledge necessary)
  • Wrap wire decoilers up to 3 tonnes with optional switch-off function
  • Wire deflector and wire guiding stands
  • Manual / electro-hydraulic cage removal carriage
  • Machine tools
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ESM

for the production of reinforcement cages for the manhole and concrete pipe industry (economy production)

Akkordeon Inhalt

Size 190 250 300 360

Cage diameter

220 – 1,900 mm

330 – 2,500 mm

330 – 3,000 mm

330 – 3,600 mm

Number of longitudinals

12/18/24

18/24

24/36

24/36/48

Version

Round (with bell socket), double cages one behind the other

Cage length

2,000 – 5,000 mm (other lengths on request)

Longitudinal Ø

4 – 10 mm (optional 4 – 12 mm)

Wrap wire Ø

4 – 12 mm

Spacing of wrap wire

20 – 200 mm

Welding capacity*

depending on the version up to 125 kVA

– further diameters on request
* Standard with 2 Phase thyristor control
Bold Standard

Characteristics and Accessories

  • Extreme reliability and long life span due to stable construction
  • High flexibility
  • Cage diameter change over by the push of a button and link programs for inner and outer cages
  • Strictest production tolerances for exact and straight cages; compatible with any standards
  • Very low maintenance and energy costs
  • Very user friendly by the use of Touch Panel and IPC/PLC-control
  • Wrap wire decoilers with switch-off function, with and without drive
  • Medium frequency welding (3-phase inverter technology)
  • Wire deflector and wire guiding stands
  • Manual / electro-hydraulic cage removal carriage
  • Machine tools
  • LAN/WLAN connection
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BSM

for the production of reinforcement cages for the manhole and concrete pipe industry (high performance production)

Akkordeon Inhalt

Size 140 190 250 300 360 400 450 520

Cage diameter (mm)

220 – 1,400

220 – 1,900

330 – 2,500

330 – 3,000

330 – 3,600

660 – 4,000

660 – 4,500

900 – 5,200

Number of longitudinals

12

12/18/24

18/24

24/36

24/36/48

36/48

36/48

36/48/60

Version

Round (with bell socket), double cages one behind the other
Oval (round (with bell socket), oval, egg shape, open shape, special shapes)

Cage length

2,000 – 7,000 mm (other lengths on request)

Longitudinal Ø

4 – 10 mm (optional 4 – 14 mm)

Wrap wire Ø

4 – 12 mm (optional 4 – 16 mm)

Spacing of wrap wire

20 – 200 mm

Welding capacity*

depending on the version up to 125 kVA

– further diameters on request
* Standard with 2 Phase thyristor control
Bold Standard

Characteristics and Accessories

  • Extreme reliability and long life span due to stable construction
  • High productivity and flexibility, very low maintenance and energy costs
  • Cage diameter change over by the push of a button and link programs for inner and outer cages
  • Strictest production tolerances for exact and straight cages; compatible with any standards
  • Very user friendly by the use of Touch Panel and IPC/PLC-control
  • Wrap wire decoilers with and without drive, double winding wire feed, production of conical cages
  • Medium frequency welding (3-phase inverter technology)
  • Upgrade packages for high welding and high speed capacity
  • Wrap wire cutters in different styles (electrical, hydraulically and automated)
  • Manual / electro-hydraulic cage removal carriage
  • Versatile automation solutions
  • LAN/WLAN connection
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BSM-ROR

for the production of reinforcement cages for the manhole and concrete pipe industry in round-oval-round (patented) whereby the optimization of the reinforcement cage can mean a savings potential of up to 50% for reinforcement and operation

Akkordeon Inhalt

Size 190 250 300

Cage diameter

220 – 1,900 mm

330 – 2,500 mm

330 – 3,000 mm

Number of longitudinals

12/18/24

12/18/24

24/36

Version

Round (with bell socket)
Oval (round (with bell socket), oval, egg shape, open shape, special shapes)

Cage length

2,000 – 3,000 mm (other lengths on request)

Longitudinal Ø

4 – 10 mm

Wrap wire Ø

4 – 12 mm

Spacing of wrap wire

20 – 200 mm

Welding capacity*

depending on the version up to 125 kVA

– further diameters on request
* Standard with 2 Phase thyristor control
Bold Standard

Characteristics and Accessories

  • The round-oval-round reinforcement can replace a double reinforcement in the concrete pipe
  • Extreme reliability and long life span due to stable construction
  • High productivity and flexibility, very low maintenance and energy costs
  • Cage diameter change over by the push of a button and link programs for inner and outer cages
  • Strictest production tolerances for exact and straight cages; compatible with any standards
  • Very user friendly by the use of Touch Panel and IPC/PLC-control
  • Wrap wire decoilers with and without drive, double winding wire feed, production of conical cages
  • Medium frequency welding (3-phase inverter technology)
  • Upgrade packages for high welding and high speed capacity
  • Wrap wire cutters in different styles (electrical, hydraulically and automated)
  • Manual / electro-hydraulic cage removal carriage
  • Versatile automation solutions
  • LAN/WLAN connection

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BSM-Automation

Automation solutions for cage welding machine type BSM and BSM-ROR from simple automation accessories to fully automatic production lines with buffer solutions and transfer of the reinforcement to the pipe machine

Akkordeon Inhalt

Characteristics and Accessories

  • Motorized wrap wire decoilers
  • Automated longitudinal wire feeding for pre-cut wires from bundle
  • Wire straightening and cutting units for the production and automated longitudinal wire feeding from coil
  • Automated wrap wire changeover
  • Automated wrap wire cutter
  • Cage removal robots for the automated removal and handling of the cages
  • Cage removal and joining robot for the automatic removal, handling and joining of double cages
  • Buffer solutions for the storage of reinforcements
  • Transport solutions for transferring the reinforcement cages to the pipe machine
  • Various software solutions such as:

– Connection of the machine software to the office workstation
– Production list creation
– Logging of all machine parameters and settings
– Logging and saving of production data
– Customer requirements

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