Cage welding machines

for driven and bored piles, columns and beams

flexible production of reinforcement cages

round and square reinforcement cages

round and conical reinforcement cages

cage handling device

round and square reinforcements cages with or without a cone

round and square reinforcement cages

square reinforcement cages

automation solutions for VSM-S and VSM-V

ASM

for the flexible production of reinforcements for driven and bored piles, columns and beams

Akkordeon Inhalt

Size 150 210

Version

R/S

R/S

Cage diameter (outer) with resistance welding

min. 236 – 274 mm
max. 1,536 – 1,574 mm
depending on the number of longitudinal wires and wire combinations

min. 500 – 546 mm
max. 1,945 – 2,000 mm
depending on the number of longitudinal wires and wire combinations

Cage diameter (outer) with arc welding

min. 500 – 538 mm
max. 1,962 – 2,000 mm
depending on the number of longitudinal wires and wire combinations

min. 500 – 546 mm
max. 2,460 – 2,500 mm
depending on the number of longitudinal wires and wire combinations

Longitudinal Ø

12 – 25 mm (optional 12 – 32 mm)

12 – 25 mm (optional 12 – 40 mm)

Wrap wire Ø

6 – 12 mm (optional 6 – 16 mm)

6 – 12 mm (optional 6 – 16 mm)

Number of longitudinals

as needed

Cage length max.

3,000 – 24,000 mm (other lengths on request)

Spacing of wrap wire

20 – 350 mm (depending on cage diameter)

– further diameters on request

Characteristics and Accessories

  • Touch screen with colour screen
  • Straightening unit for wrap wire
  • Different welding processes possible
  • Hydraulic cage support
  • Setting of cages and welding parameters with memorized cage programs
  • Wrap wire decoilers with or without drive
  • Different longitudinal wire diameters and asynchronous divisions in one cage
  • LAN/WLAN connection
  • Manual welding by hand
  • Inert gas shielded arc welding single and multiple
  • Resistance welding
  • DualWeld Option (resistance and arc welding, patented)

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LSM

for the production of round and square reinforcement cages for driven and bored piles, columns and beams

Akkordeon Inhalt

Size 084 150

Version*

R/S

R/S

Flank length cage
(outer, type S only)

min. 90 x 90 – 118 x 118 mm
max. 613 x 613 – 641 x 641 mm
depending on wire combinations

min. 132 x 132 – 160 x 160 mm
max. 1,080 x 1,080 – 1,180 x 1,180 mm
depending on wire combinations

Cage diameter (outer) with arc welding

min. 170 x 430 mm
max. 866 x 910 mm
depending on the number of longitudinal wires and wire combinations

min. 266 x 930 mm
max. 1,526 x 1,570 mm
depending on the number of longitudinal wires and wire combinations

Number of longitudinals

Standard pitches: 6, 8, 12, 16

Standard pitches: 6, 8, 12, 16, 24

Cage length

3,000 – 24,000 mm (other lengths on request)

Longitudinal Ø

8 – 25 mm (optional 8 – 40 mm)

Wrap wire Ø

5 – 10 mm (optional 5 – 16 mm)

Spacing of wrap wire

20 – 250 mm

Welding capacity

depending on the version up to 250 kVA

– further sizes and longitudinal wire spacings on request
* Type key: R = Round / S = Round and square
Bold Standard

Characteristics and Accessories

  • Ergonomic handling at the wire and cage side
  • High welding capacity and optimal welding quality due to electronical welding point control (precise power control, pressurization and duration of each welding pulse)
  • Setting of cages and welding parameters with memorized cage programs
  • Highest variability in the wrap wire spacing (programmable)
  • Easy operation by the use of a Touch-Panel and IPC/PLC-control
  • Wrap wire decoilers with and without drive
  • Diameter adjustment by means of quick adjustment system (type R only)
  • Electrical wire cutters
  • Machine tools
  • LAN/WLAN connection
  • DualWeld Option (resistance and arc welding, patented)
  • Max. flexibility through quick adjustment of the welding angle positions

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LSM-C

for the production of round and conical reinforcements for masts, driven and bored piles, columns and beams

Akkordeon Inhalt

Size 150 200

Version

C

C

Cage diameter (outer)

max. 1,500 mm

max. 2,500 mm

Number of longitudinals

as needed

Cage length

3,000 – 24,000 mm (other lengths on request)

Longitudinal Ø

8 – 12 mm

Wrap wire Ø

5 – 8 mm

Spacing of wrap wire

20 – 250 mm

Welding capacity

depending on the version up to 160 kVA

– further sizes and longitudinal wire spacings on request

Characteristics and Accessories

  • Ergonomic handling at the wire and cage side
  • High welding capacity and optimal welding quality due to electronical welding point control (precise power control, pressurization and duration of each welding pulse)
  • Setting of cages and welding parameters with memorized cage programs
  • Max. flexibility through changeover by means of quick adjustment
  • Highest variability in the wrap wire spacing (programmable)
  • Easy operation by the use of a Touch-Panel and IPC/PLC-control
  • Wrap wire decoilers with and without drive
  • Electrical wire cutters
  • Machine tools
  • LAN/WLAN connection
  • Max. flexibility through quick adjustment of the welding angle positions

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KHG

for ergonomic handling during cage finishing

Akkordeon Inhalt

Size 160

Cage diameter

200 – 1,600 mm

Maximum load

1,200 kg / support (hold and turn cage)
300 kg / support (lift, hold and turn cage)

Cage length

3,000 – 24,000 mm

Lifting height

600 – 1,500 mm

– further diameters on request

Characteristics and Accessories

  • Ergonomic handling during cage finishing (welding in inner rings, spacers, etc.)
  • Adjustment of the reinforcement cage to the desired height
  • The cages can be turned to the left and right
  • Easy handling control system
  • Foot switch
  • Rotary drive units can be upgraded on each support
  • Side guides can be upgraded on each support
  • Storage trays for the parts to be welded in (spacers etc.)
  • Devices for mass transfer to the base frame

RSM

for the production of round and square reinforcements for driven and bored piles, columns and beams with or without a cone

Akkordeon Inhalt

Size 053

Version

V*

S**

Flank length cage (outer)

min. 92 x 92 – 118 x 118 mm
max. 396 x 396 – 422 x 422 mm
depending on wire combinations

min. 92 x 92 – 118 x 118 mm
max. 396 x 396 – 422 x 422 mm
depending on wire combinations

Cage diameter (outer)

min. 130 x 130 – 166 x 166 mm
max. 560 x 560 – 596 x 596 mm
depending on the number of longitudinal wires and wire combinations

Number of longitudinals

4 (optional double wire in the corner)

Replacement discs (4/8) (5/10) (6/12)

Cage length

3,000 – 18,000 mm (other lengths on request)

Longitudinal Ø

Single wire 10 – 20 mm (optional 10 – 25 mm)
Double wire 10 – 12 mm (optional 10 – 16 mm)

Single wire 10 – 20 mm (optional 10 – 25 mm)

Wrap wire Ø

5 – 8 mm

5 – 8 mm (optional 5 – 10 mm)

Spacing of wrap wire

20 – 200 mm

Welding capacity

depending on the version up to 160 kVA

– further sizes and longitudinal wire spacings on request
* Square (single, double wire in corner)
** Round, square (optional double wire in corner for square)

Characteristics and Accessories

  • Manual setting of the diameter
  • Easy to use (no PC knowledge necessary)
  • Highest variability of the wrap wire spacing (production of several short cages in one long cage is fully programmable)
  • Setting of cages and welding parameters with memorized cage programs
  • Low operating and maintenance effort
  • Production of cages with a spigot (cone) using pre-bent longitudinal wires
  • Change system for different cage geometries (round and square; only RSM-S)
  • Wrap wire decoilers with and without drive
  • Possibility of double wires in the corner
  • Pneumatic longitudinal clamping (RSM-V only)
  • LAN/WLAN connection
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VSM-S

for the production of round and square reinforcement cages for driven and bored piles, columns and beams

Akkordeon Inhalt

Size 057

Flank length cage (outer)

min. 94 x 94 – 122 x 122 mm
max. 422 x 422 – 450 x 450 mm
depending on wire combinations

Cage diameter (outer)

min. 132 x 132 – 172 x 172 mm
max. 596 x 596 – 636 x 636 mm
depending on wire combinations

Number of longitudinals

Replacement discs (8/4) (10/5) (12/6) (7) (9) (11)
(variable) (core solutions)

Cage length max.

3,000 – 24,000 mm (other lengths on request)

Longitudinal Ø

8 – 20 mm (optional 8 – 25 mm)

Wrap wire Ø

5 – 8 mm

Spacing of wrap wire

30 – 200 mm

Welding capacity

depending on the version up to 250 kVA

– further diameters on request

Characteristics and Accessories

  • Very high production rates
  • Change system for different cage geometries (round, triangle, square etc.)
  • Highest flexibility due to fast changeover of the machine to other geometries
  • Setting of cages and welding parameters with memorized cage programs
  • Easy operation by the use of a Touch-Panel and IPC/PLC-control
  • Highest variability of the wrap wire spacing (production of several short cages in one long cage is fully programmable)
  • Ergonomic handling at the wire and cage side
  • Possibility of double wires in the corner or wires on the flank
  • Power package for higher welding and production performance
  • Spooling machine for re-spooling standard coils to a machine spool
  • Versatile automation solutions
  • LAN/WLAN connection
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VSM-V

for the production of square reinforcements for driven and bored piles, columns and beams

Akkordeon Inhalt

Size 053

Flank length cage (outer)

min. 111 x 111 – 139 x 139 mm
max. 394 x 394 – 422 x 422 mm
depending on wire combinations

Number of longitudinals

4 (optional double wire in the corner)

Cage length

3,000 – 24,000 mm (other lengths on request)

Longitudinal Ø

Single wire 8 – 20 mm (optional 8 – 25 mm)
Double wire 8 – 12 mm (optional 8 – 16 mm)

Wrap wire Ø

5 – 8 mm

Spacing of wrap wire

30 – 200 mm

Welding capacity

depending on the version up to 250 kVA

– further diameters on request

Characteristics and Accessories

  • Very high production rates
  • Highest flexibility due to fast changeover of the machine
  • Setting of cages and welding parameters with memorized cage programs
  • Easy operation by the use of a Touch-Panel and IPC/PLC-control
  • Highest variability of the wrap wire spacing (production of several short cages in one long cage is fully programmable)
  • Ergonomic handling at the wire and cage side
  • Possibility of double wires in the corner
  • Power package for higher welding and production performance
  • Spooling machine for re-spooling standard coils to a machine spool
  • Versatile automation solutions
  • LAN/WLAN connection
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VSM-Automation

Automation solutions for our mesh welding machines from simple automation accessories to fully automatic production lines with buffer solutions and connection to downstream systems

Akkordeon Inhalt

Characteristics and Accessories VSM-S:

  • Longitudinal wire storage systems for pre-assembling the wires from the coil
  • Quick-change system for the product discs
  • Processing station after removal of the reinforcement
  • Automatic removal of the finished product for further processing
  • Buffer storage system with positioning of the products for removal by crane
  • Connection of a multiple wire straightening and cutting system (DRA-M) for pre-assembly of the longitudinal wires


Characteristics and Accessories VSM-V:

  • Connection of a multiple wire straightening and cutting system (DRA-M) for pre-assembly of the longitudinal wires
  • Quick adjustment to reduce changeover times when changing the diameter
  • Integration of a feeding device to allow the welding of a narrow wrap with short longitudinal wire projection
  • Chain conveyor as buffer and feeding of the longitudinal wires into the machine (automatic loading also possible via wire straightening and cutting machine DRA)
  • Processing station after removal of the reinforcement
  • Automatic removal of the finished product for further processing
  • Buffer storage system with positioning of the products for removal by crane
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