Cage welding machines
for driven and bored piles
flexible production of reinforcement cages (Resistance welding / DualWeld)
round and square reinforcement cages
round and square reinforcements cages with or without a cone
round and square reinforcement cages
square reinforcement cages
automation solutions for VSM-S and VSM-V
ASM
for the flexible production of reinforcements for driven and bored piles, columns and beams
Akkordeon Inhalt
| Size | 150 | 210 |
|---|---|---|
|
Version |
R/S |
R/S |
|
Cage diameter (outer) with resistance welding |
min. 236 – 274 mm |
min. 500 – 546 mm |
|
Cage diameter (outer) with arc welding |
min. 500 – 538 mm |
min. 500 – 546 mm |
|
Longitudinal Ø |
12 – 25 mm (optional 12 – 32 mm) |
12 – 25 mm (optional 12 – 40 mm) |
|
Wrap wire Ø |
6 – 12 mm (optional 6 – 16 mm) |
6 – 12 mm (optional 6 – 16 mm) |
|
Number of longitudinals |
as needed |
|
|
Cage length max. |
3,000 – 24,000 mm (other lengths on request) |
|
|
Spacing of wrap wire |
20 – 350 mm (depending on cage diameter) |
|
– further diameters on request
Features and accessories:
- Touch screen with colour screen
- Straightening unit for wrap wire
- Different welding processes possible
- Hydraulic cage support
- Setting of cages and welding parameters with memorized cage programs
- Wrap wire decoilers with or without drive
- Different longitudinal wire diameters and asynchronous divisions in one cage
- LAN/WLAN connection
- Manual welding by hand
- Inert gas shielded arc welding single and multiple
- Resistance welding
- DualWeld Option (resistance and arc welding, patented)
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LSM
for the production of round and square reinforcement cages for driven and bored piles, columns and beams
Akkordeon Inhalt
| Size | 084 | 150 |
|---|---|---|
|
Version* |
R/S |
R/S |
|
Flank length cage |
min. 90 x 90 – 118 x 118 mm |
min. 132 x 132 – 160 x 160 mm |
|
Cage diameter (outer) with arc welding |
min. 170 x 430 mm |
min. 266 x 930 mm |
|
Number of longitudinals |
Standard pitches: 6, 8, 12, 16 |
Standard pitches: 6, 8, 12, 16, 24 |
|
Cage length |
3,000 – 24,000 mm (other lengths on request) |
|
|
Longitudinal Ø |
8 – 25 mm (optional 8 – 40 mm) |
|
|
Wrap wire Ø |
5 – 10 mm (optional 5 – 16 mm) |
|
|
Spacing of wrap wire |
20 – 250 mm |
|
|
Welding capacity |
depending on the version up to 250 kVA |
|
– further sizes and longitudinal wire spacings on request
* Type key: R = Round / S = Round and square
Bold Standard
Features and accessories:
- Ergonomic handling at the wire and cage side
- High welding capacity and optimal welding quality due to electronical welding point control (precise power control, pressurization and duration of each welding pulse)
- Setting of cages and welding parameters with memorized cage programs
- Highest variability in the wrap wire spacing (programmable)
- Easy operation by the use of a Touch-Panel and IPC/PLC-control
- Wrap wire decoilers with and without drive
- Diameter adjustment by means of quick adjustment system (type R only)
- Electrical wire cutters
- Machine tools
- LAN/WLAN connection
- DualWeld Option (resistance and arc welding, patented)
- Max. flexibility through quick adjustment of the welding angle positions
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RSM
for the production of round and square reinforcements for driven and bored piles, columns and beams with or without a cone
Akkordeon Inhalt
| Size | 053 | |
|---|---|---|
|
Version |
V* |
S** |
|
Flank length cage (outer) |
min. 92 x 92 – 118 x 118 mm |
min. 92 x 92 – 118 x 118 mm |
|
Cage diameter (outer) |
|
min. 130 x 130 – 166 x 166 mm |
|
Number of longitudinals |
4 (optional double wire in the corner) |
Replacement discs (4/8) (5/10) (6/12) |
|
Cage length |
3,000 – 18,000 mm (other lengths on request) |
|
|
Longitudinal Ø |
Single wire 10 – 20 mm (optional 10 – 25 mm) |
Single wire 10 – 20 mm (optional 10 – 25 mm) |
|
Wrap wire Ø |
5 – 8 mm |
5 – 8 mm (optional 5 – 10 mm) |
|
Spacing of wrap wire |
20 – 200 mm |
|
|
Welding capacity |
depending on the version up to 160 kVA |
|
– further sizes and longitudinal wire spacings on request
* Square (single, double wire in corner)
** Round, square (optional double wire in corner for square)
Features and accessories:
- Manual setting of the diameter
- Easy to use (no PC knowledge necessary)
- Highest variability of the wrap wire spacing (production of several short cages in one long cage is fully programmable)
- Setting of cages and welding parameters with memorized cage programs
- Low operating and maintenance effort
- Production of cages with a spigot (cone) using pre-bent longitudinal wires
- Change system for different cage geometries (round and square; only RSM-S)
- Wrap wire decoilers with and without drive
- Possibility of double wires in the corner
- Pneumatic longitudinal clamping (RSM-V only)
- LAN/WLAN connection
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VSM-S
for the production of round and square reinforcement cages for driven and bored piles, columns and beams
Akkordeon Inhalt
| Size | 057 | |
|---|---|---|
|
Flank length cage (outer) |
min. 94 x 94 – 122 x 122 mm |
|
|
Cage diameter (outer) |
min. 132 x 132 – 172 x 172 mm |
|
|
Number of longitudinals |
Replacement discs (8/4) (10/5) (12/6) (7) (9) (11) |
|
|
Cage length max. |
3,000 – 24,000 mm (other lengths on request) |
|
|
Longitudinal Ø |
8 – 20 mm (optional 8 – 25 mm) |
|
|
Wrap wire Ø |
5 – 8 mm |
|
|
Spacing of wrap wire |
30 – 200 mm |
|
|
Welding capacity |
depending on the version up to 250 kVA |
|
– further diameters on request
Features and accessories:
- Very high production rates
- Change system for different cage geometries (round, triangle, square etc.)
- Highest flexibility due to fast changeover of the machine to other geometries
- Setting of cages and welding parameters with memorized cage programs
- Easy operation by the use of a Touch-Panel and IPC/PLC-control
- Highest variability of the wrap wire spacing (production of several short cages in one long cage is fully programmable)
- Ergonomic handling at the wire and cage side
- Possibility of double wires in the corner or wires on the flank
- Power package for higher welding and production performance
- Spooling machine for re-spooling standard coils to a machine spool
- Versatile automation solutions
- LAN/WLAN connection
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VSM-V
for the production of square reinforcements for driven and bored piles, columns and beams
Akkordeon Inhalt
| Size | 053 | |
|---|---|---|
|
Flank length cage (outer) |
min. 111 x 111 – 139 x 139 mm |
|
|
Number of longitudinals |
4 (optional double wire in the corner) |
|
|
Cage length |
3,000 – 24,000 mm (other lengths on request) |
|
|
Longitudinal Ø |
Single wire 8 – 20 mm (optional 8 – 25 mm) |
|
|
Wrap wire Ø |
5 – 8 mm |
|
|
Spacing of wrap wire |
30 – 200 mm |
|
|
Welding capacity |
depending on the version up to 250 kVA |
|
– further diameters on request
Features and accessories:
- Very high production rates
- Highest flexibility due to fast changeover of the machine
- Setting of cages and welding parameters with memorized cage programs
- Easy operation by the use of a Touch-Panel and IPC/PLC-control
- Highest variability of the wrap wire spacing (production of several short cages in one long cage is fully programmable)
- Ergonomic handling at the wire and cage side
- Possibility of double wires in the corner
- Power package for higher welding and production performance
- Spooling machine for re-spooling standard coils to a machine spool
- Versatile automation solutions
- LAN/WLAN connection
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VSM-Automation
Automation solutions for our mesh welding machines from simple automation accessories to fully automatic production lines with buffer solutions and connection to downstream systems
Akkordeon Inhalt
Characteristics and Accessories VSM-S:
- Longitudinal wire storage systems for pre-assembling the wires from the coil
- Quick-change system for the product discs
- Processing station after removal of the reinforcement
- Automatic removal of the finished product for further processing
- Buffer storage system with positioning of the products for removal by crane
- Connection of a multiple wire straightening and cutting system (DRA-M) for pre-assembly of the longitudinal wires
Characteristics and Accessories VSM-V:
- Connection of a multiple wire straightening and cutting system (DRA-M) for pre-assembly of the longitudinal wires
- Quick adjustment to reduce changeover times when changing the diameter
- Integration of a feeding device to allow the welding of a narrow wrap with short longitudinal wire projection
- Chain conveyor as buffer and feeding of the longitudinal wires into the machine (automatic loading also possible via wire straightening and cutting machine DRA)
- Processing station after removal of the reinforcement
- Automatic removal of the finished product for further processing
- Buffer storage system with positioning of the products for removal by crane
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